Key Benefits

Check out our case studies below, to learn a bit more about the application and usage across various industries.  Remember to contact us if you would like to discuss your project with a consultant. 

Foam Control Beer Case Studies

Summary

  • Foam control technology delivering fob control solution for beer bottling & canning line operations: case study examples.

Benefits

  • Increased Packaging/Filling Line Speed (increases 5-60% depending on filler)
  • Reduced beer extract losses ( saving 1.5ml to 5ml depending on filler)
  • Reduced bottle/can rejects (10-80% depending on filler)
  • Reduced waste from beer over-foaming
  • Significant reduction in CO2 bubble breaker consumption keeping TPO in good specification range
  • Significant reduction in CO2 bubble breaker consumption keeping TPO in good specification range
  • Quality Improvements

Beverage Plant Case Study Summary

Summary

  • Filling Line, PET Bottle Line 1 Litre & 2 Litre
  • Defoamer positioned on the star between filler and capper

Benefits

  • Reduced beverage syrup losses 1 litre (4ml per bottle) & 2 litre (6ml per bottle)
  • Reduced rejects due to underfill by 62%
  • Increased filling speed from 27,000 to 33,000bphr (1 litre), 25,000 to 32,000bphr (2 litre)
  • Eliminated contamination on the bottle caps, label and package

Dairy Plant Case Study Summary

Summary

  • Filling Line, PET Bottle Line 1 Litre & 2 Litre

Benefits

  • Packaging/Filling Line speed (increase 5-50%) depending on line
  • Reduced Dairy extract losses ( saving 1ml to 5ml saving)
  • Reduced bottle/can rejects (10-80%) depending on line
  • Reduced waste from Dairy over-foaming
  • Significant reduction in contamination on bottle & can package and packaging line
  • Hygiene improvements
  • Quality Improvements

Cleaning Liquid Plant Case Study Summary

Summary

  • Products: house hold bottle spray cleaning liquid. Defoamer positioned on the star wheel between filler and capper

Benefits

  • Reduced liquid losses – 5ml per bottle
  • Reduced rejects due to cap contamination (25%)
  • Increased filling speed from 100bpm to 130bpm
  • Eliminated contamination on the package label and cap seal
  • Eliminated contamination around the star wheel of filler
  • Improved quality for end customer
  • Payback period on capex price for foam reduction unit was less than 12 months